chemicals

Synthetic Performance Fabrics and Their Stinky Reality

Synthetic Performance Fabrics and Their Stinky Reality
The Uniform That Didn't Smell: What Ancient Wisdom Can Teach Olympic Performance | AIZOME Blog

The Uniform That Didn't Smell: What Ancient Wisdom Can Teach Olympic Performance

A journey from Japanese vintage markets to Olympic stadiums, discovering the forgotten power of natural fabrics

Ancient Japanese textiles offer forgotten wisdom about performance, health, and sustainability that modern Olympic athletes could benefit from—replacing synthetic fabrics with natural alternatives might not just reduce odor but improve performance and health.

When my wife and I lived in Japan, one of our favorite weekend rituals was wandering through vintage markets—those hidden treasure troves tucked into temple courtyards or tucked behind shrines. Among dusty ceramics, rusted tools, and antique fabrics, we often found ourselves drawn to something remarkable: century-old, indigo-dyed clothing.

Jackets, work pants, kimonos—some over a hundred years old—still looked wearable. You could feel the weight of history in the weave. And they had this smell. Earthy. Honest. Deep. Never synthetic. Never like sweat.

We didn't need forever chemicals. We had forever wisdom.

One day, I came across a particularly striking piece: a firefighter's uniform. Heavy cotton, dyed a deep, natural indigo, hand-stitched with reverent care. I didn't need it—but I bought it. I wanted to understand it. Who wore this? What fires did they fight? And why, after all these years, did the garment still feel... alive?

Japanese firefighter uniform from the late 1800s
A reversible Japanese fireman's coat from the late 1800s, featuring bold brigade symbols on the back and a heroic folktale scene on the inside. Image courtesy of the Denver Art Museum, Neusteter Textile Collection. © Denver Art Museum 2025.

Then I Started Connecting the Dots

Much later, while researching the history of Japanese firefighting, I learned something that stopped me cold: today's firefighters are facing an invisible threat. Studies have shown dangerously high levels of PFAS—so-called "forever chemicals"—in their blood, linked directly to flame-resistant synthetic uniforms. These chemicals are associated with hormone disruption, fertility issues, and even cancer. Gear meant to protect them is silently poisoning them.

Edo-period Japanese firefighters
Edo-period Japanese firefighters in traditional gear, holding a lantern and clapper used for fire alerts. Attribution: Public domain image, 19th-century hand-colored photo.

And I thought: back in the day, we made protection from plants.

The indigo dye in that old uniform wasn't just beautiful—it was naturally antibacterial and antifungal. The cotton let the skin breathe, even under the pressure of fire and smoke. It wasn't just tradition. It was science—before we gave it a name.

That realization stayed with me. Especially when I started to think about Olympic athletes.

What Lies Beneath the Medal

At the Olympic level, athletes push the human body to its absolute limits. We see precision, strength, endurance. What we don't often see—or think about—is what's touching their skin: high-performance gear, often made from synthetic fabrics like polyester and nylon.

These materials are marketed as high-tech marvels. Flexible. Moisture-wicking. But they come with serious downsides—particularly around odor and health.

PFAS levels in firefighters' blood compared to general population

👃 Synthetic Fabrics and Odor

Synthetic fabrics are notorious for trapping body odor. When we sweat, bacteria on our skin break down proteins into smelly compounds like isovaleric acid. Unlike natural fibers, synthetics trap both the bacteria and the byproducts, letting the stink linger.

A peer-reviewed study in the Textile Research Journal found that polyester retains 66% more odor than wool and 28% more than cotton after physical activity.

And while these fabrics are marketed as moisture-wicking, they often trap sweat in the micro-gaps between skin and fiber, creating a hotbed for bacterial growth. That leads to more odor, more irritation—and more risk.

Skin irritation and eczema in athletes using synthetic gear

⚠️ Health Impacts of Sweating in Synthetics

Sweat isn't just moisture—it's how the body detoxifies. When synthetic fabrics trap it, we block the body's natural cleansing mechanism.

Prolonged sweat exposure in synthetics can lead to:

  • 🔴 Skin irritation and flare-ups of eczema or contact dermatitis
  • 🔴 Fungal and bacterial infections, like athlete's foot or folliculitis
  • 🔴 Reabsorption of toxins, including urea, ammonia, and even heavy metals

It turns out that the "advanced" gear our best athletes wear may be silently undermining their health and performance.

Indigo shirt and artisan with indigo-stained hands
On the left: one of Cozo's hand-dyed indigo shirts; on the right: Cozo proudly showing his indigo-stained hands. © AIZOME

💧 Performance Shouldn't Be Toxic

Today's synthetic performance wear may reduce drag or shave milliseconds off a sprint, but at what long-term cost? Breathable natural fibers have been shown to reduce core body temperature by up to 1.5°C during high-intensity workouts, helping avoid overheating and improve endurance.

Temperature comparison between synthetic and natural fabrics

The modern athlete may be unknowingly performing in a toxic microclimate—one race, one workout at a time. Isn’t it ironic? We dress up to pursue health, yet we wrap ourselves in synthetic fibers that not only trap heat and moisture but often still carry a cocktail of chemical residues.

Woman wearing AIZOME shirt

Experience the Difference on Your Skin

Whether you're an athlete or sleeping at night, the performance of your fabric matters. Our uniquely crafted and plant-dyed clothing offers the perfect blend of comfort, breathability, and natural protection for your skin.

We’re told to upgrade, buy more, wear the latest—creating a cycle of fast fashion that rewards frequency over longevity. And in that cycle, we’ve drifted far from the natural wisdom and quiet strength of plant-based, mineral-dyed textiles. The very act of dressing for wellness has become an exposure to what might be making us unwell.

ℹ️ What You Can Do: Smarter Choices for Performance & Health

Here are 5 simple steps to reduce your exposure to harmful synthetics and choose better for your body:

  • Check Your Labels: Look for athletic wear made from 100% natural fibers like cotton, hemp, linen, or wool. Avoid "poly-" anything when possible.
  • Switch Your Base Layers: The fabric closest to your skin matters most. Start with natural-fiber underlayers to reduce irritation and odor.
  • Air Out & Wash Smart: Always air out your gear immediately after workouts and wash using natural detergents. Avoid fabric softeners—they can trap odors.
  • Explore Plant-Dyed Textiles: Natural dyes like indigo offer added antibacterial benefits—plus, they're better for your skin and the planet.
  • Ask More from Brands: Demand transparency. Ask brands what's really in their "performance fabrics" and what testing they've done for safety.

⛹️‍♀️ A Call for Conscious Performance

As we admire the extraordinary achievements of Olympic athletes, maybe it's time to also reflect on the materials they wear. Natural fabrics—like cotton, linen, hemp, and plant-dyed textiles—offer breathable, skin-friendly, and non-toxic alternatives.

This isn't about nostalgia. It's about innovation grounded in wisdom.

Maybe, just maybe, the future of high-performance sportswear isn't more synthetic tech. It's less.

About AIZOME

AIZOME was founded by Misa and Michel, a Japanese-German couple moved by a deeply personal experience: Michel's mother developed painful skin reactions during chemotherapy from conventional textiles. That sparked a question: "What am I really putting on my skin?"

Troubled by the use of synthetic dyes in intimate textiles, they created AIZOME — radically clean, plant-dyed fabrics rooted in Japanese craftsmanship, science, and care.

Founded in 2017, AIZOME has since received multiple awards for its innovation in healthcare, sustainability, and design.

Misa & Michel, AIZOME Founders
Misa & Michel and Chief Barketing Officer (CBO) Ella

Disclaimer: This article is for informational purposes only and does not constitute medical advice. Consult a healthcare professional for personalized recommendations.

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